Amino Acid,Human Nutrition,Nutrition Supplement Fine Chemicals Co., Ltd. , http://www.js-animalnutrition.com
1. The World Mould Center is transferred to the Chinese mainland;
As the cost advantage of China's mold production continues to exist, on the one hand, foreign capital, as well as mold procurement, international molds are further shifting to China's domestic development. This has accelerated our progress because it is in line with international standards. The trend of overseas mold transfer to the Mainland has continued to develop, driving the continuous improvement of the industry level and the rapid growth of exports. Luo Baihui said that in order to close the gap, mold companies must increase research and development, base on innovation, and improve the quality of the industry's economic operations. At present, China's mold industry is entering an important period of development. The development of the manufacturing industry, especially the automobile manufacturing industry, has spurred the continuous expansion of the domestic mold market. The number of foreign users purchasing molds in China has been increasing, and the trend of international mold manufacturing gradually shifting to China is very obvious.
2. Mould City Thermal Construction Accelerates Industrial Upgrade After the reform and opening up of China's mold industry for more than 30 years, the mold industry is undergoing “historic changesâ€, and its strength and international status have been significantly improved. The mold industry has shown a rapid development trend. In the “critical stage†of industrial upgrading, the ownership of mold enterprises began to change to private-owned enterprises. The location of the enterprises began to concentrate in areas with early development of market economy such as Guangdong, Zhejiang, Jiangsu, Shanghai and Shandong. The governments in these areas began to understand. The development of characteristic industries is conducive to the government to increase fiscal revenue, is conducive to the optimization of the structure of the industry, is conducive to the employment of local residents and increase income, is conducive to the sound development of the regional economy, and therefore make great efforts to create a characteristic industrial base, the mold industry is currently Faced with unprecedented development opportunities, it has entered a critical period from quantitative change to qualitative change and accelerated industrial upgrading. The long-term development of the mold industry alone cannot be achieved by single-handedly. Many Chinese companies like to fight alone, but in the current competitive environment. The ability of a person or a business is There are certain limitations. To expand production, to scale, it is necessary to build a global network, foster strengths and circumvent weaknesses, and alliance with suppliers, channels, and peers. This is a trend in the future development, which has been confirmed in the process of rapid development of the current industrial cluster (mould industrial park). The proportion of molds that can drive its related industries is about 1:100, that is, the development of molds is 100 million yuan, which can drive 10 billion yuan of related industries. In recent years, the demand for precision, large-scale, complex and long-life molds in China's mold market has increased. It is expected that the domestic mold market demand will be around 120 billion yuan in 2010.
3, all-round improvement of production capacity In terms of quantity, we are now the world's largest mold production country. From the product level, it is a complete set of automotive molds for grade B and below passenger cars and other passenger cars and commercial vehicles. It is a precision high-speed multi-station grade with an accuracy of 2μm and a life of more than 200 million times. In the mold, a single mold with a weight of more than 100 tons, a large multi-station progressive mold with a length of 6 meters, many high-level molds such as a light guide plate mold, a CD mold, and a biochip mold can be produced.
Precision plastic molds have been able to produce camera and mobile plastic parts molds, multi-cavity small modulus gear molds and 7800 cavity plastic molds with a precision of 5 microns. Large precision and complex die-casting molds have been able to produce escalator integral pedal die-casting molds, automotive rear axle gearbox die-casting molds, and casting molds for automobile engine casings.
Auto cover moulds have been able to produce a complete set of outer cover moulds for mid-range new cars. Radial tire active molds, aluminum alloy and plastic door and window profile extrusion molding, precision casting or resin rapid prototyping die have reached a very high level.
However, China has a vast territory, and many mold companies in various regions are at different levels. There is a big gap between them. From a comprehensive level, there are indeed many gaps compared with the international advanced level. The gap has prompted us to make further efforts. The gap has prompted us to forge ahead. To continue to advance to the world's mold powers, it will remain our goal for a long time.
4. The labor shortage of mold enterprises and the tight talents The use of information technology to drive and improve the manufacturing technology level of the mold industry is the key link to promote the technological progress of the mold industry. The application of CAD/CAE/CAM technology in the mold industry and the application of rapid prototyping technology have brought about major changes in the design and manufacturing technology of molds. The personnel managers of many mold companies have shown great enthusiasm for mold design talents and CNC numerical control processing talents. "Dongguan City Wanming Mould Design Talents Training Project" has trained 19,563 skilled personnel for Dongguan. Dongguan Zhitong Talents has held a special recruitment meeting for mold talents. Jinsheng, Yilian, Mucun Plastic, Jiajun Rubber, Xiangxin Mould and other companies have provided nearly 100 mold-related positions, and the general salary has reached more than 3,500 yuan. It is not uncommon for mold technicians with a skill of more than five or six thousand yuan and an annual salary of more than 100,000 yuan. According to the wisdom of the talent market, in recent years, mold companies are in urgent need of a large number of technicians in mold design, CNC programming, CNC machine operation and maintenance. Many corporate personnel managers have shown great enthusiasm for mold design talents and CNC machining talents. However, such talent pools in the talent market are not large, and it is more difficult for companies to find suitable talents in the talent market. Statistics show that the mold talents in Dongguan need to be more than 50,000.
5. Focus on the development of high-tech molds With the rapid development of related industries and fields such as automobiles, IT electronics, aviation, etc., China's mold industry is changing with each passing day, and high-tech molds have become the focus of the “Eleventh Five-Year Planâ€. Precision graded die and precision integrated circuit molding die for manufacturing integrated circuit lead frames; computer casings, connectors and precision plastic molds and precision stamping dies in the manufacture of many components are all inaccessible tools for the production of electronic products. equipment. Precision molds have made the mold industry an industry that relies on high-tech products. With the continuous development of the national economy and industrial product technology, the demand for molds in all walks of life is increasing, and the technical requirements are getting higher and higher. Luo Baihui believes that although there are many kinds of molds, during the “Eleventh Five-Year Plan†period, the development focus is not only to meet a large number of needs, but also to have a high technical content, especially the molds that can not be self-sufficient and need to be imported in China at present. Large, precise, complex, long-life molds in terms of aspects. Moreover, due to the type, quantity, level and production concentration of the standard parts of the mold, it has a significant impact on the development of the entire mold industry. Therefore, some important mold standard parts must also be developed, and its development speed should be faster than the development speed of the mold, so as to continuously improve the standardization of molds in China, thereby improving mold quality, shortening mold production cycle and reducing costs. Since China's mold products occupy a large price advantage in the international market, they are focused on the development of mold products with good export prospects. Moreover, the selected products that need to be developed must be products that have a certain foundation, conditions and possibilities for development.
6. Mold products are developed in a light, exquisite, fast and efficient production, low cost and high quality direction.
To be lightweight, it will increase the use of plastics and develop new materials, including various new plastics, modified plastics, metal plastics, magnesium alloys, composite materials, etc., which requires new forming processes, and thus requires a corresponding Adapted to the new mold. For example, the use of high-strength panels in automobiles is also increasingly used to reduce weight. Thermoforming of some ultra-high-strength panels and their suitable thermoforming molds have naturally become a trend.
To be exquisite, it requires a beautiful appearance and no defects inside, which requires fine, precise and high-quality molds to adapt to it. At present, we are very different in terms of refinement, and refinement is often overlooked and falls short.
Fast and efficient production, this aspect requires the mold company to shorten the mold production cycle as much as possible, and to deliver the mold to the mold user as soon as possible. On the other hand, it is more important to enable the user to use the mold you provide to produce the product quickly and efficiently. For example, multi-cavity multi-piece production, laminating molds, using hot runner technology to shorten forming time and using multi-layer composite technology, in-mold decoration technology, high-gloss non-marking injection molding technology, on-line inspection technology, multi-process composite technology, and more Multi-station technology and so on. At the same time, the intelligent shaping process also requires intelligent molds to adapt.
Low cost, which requires low-cost manufacturing and low-cost supply of molds through the design, processing and assembly of mold production. More importantly, mold users can use molds to achieve low-cost production. This puts higher demands on the mold. Mold manufacturing companies must first make the mold users make money before they can make money. In the process of requiring low cost, whether it is a mold manufacturer or a mold company, continuous improvement of management, and gradually realize information management are the common requirements of the enterprise and the direction of progress and development.
High quality, to achieve the high quality of the product, must first be the high quality of the mold, the stability of the mold must be good, to ensure the consistency of the product is also good, but also to ensure the longevity. High quality molds are related to technology.
In addition to the above points, many new fields, emerging industries, new parts and individual requirements will continue to impose new requirements on molds, so the development trend itself is constantly evolving.
From the perspective of technological development trends, the development trend of molds can be analyzed from the following six basic aspects:
New materials - new mold materials and new molds for forming new materials for forming products;
New process - new forming process and new process of mold processing;
New technology - technological progress has led to the gradual development of mold production towards ultra-high speed, super-fine and highly automated;
Informatization - digital production, information management, and full use of IT technology;
Networking - dissolve and make good use of the world's global network, set off the e-commerce boom of mold enterprises;
Green manufacturing and low-carbon economy – create as much value as possible with as little resources as possible, including recycling and environmental protection, not only for molds, but also for mold users. In line with the general direction of environmental protection development, the mold industry will increase investment from different aspects in the “post-crisis†period to make the industry sustainable. Luo Baihui said that the mold industry will actively optimize product design and save materials, such as hollow rubber and plastic products through optimization of design and wall thickness control, as well as encourage domestic machinery-related enterprises to increase the development of energy-saving and consumption-reducing products, so that the rubber and plastics industry can be sustainable. In addition, the industry will also strengthen the recycling of plastic waste, take the road of circular economy and sustainable development; at the same time, it must increase the research and development of degradable plastics and industrialize it as soon as possible.
From the relationship with mold users, mold and mold manufacturing companies have always been relatively dependent and relatively passive, which requires our mold industry to be self-reliant, to gradually become passive by fully demonstrating their strength and ability, as well as innovation and development. initiative. In the transformation, Haier Mould Co., Ltd. proposed to transform from enterprise informatization to informatization enterprise, from manufacturing to manufacturing (providing users with complete solutions) manufacturing. These ideas reflect the development trend of mold enterprises to a certain extent. Haier Mould Co., Ltd. has also achieved modularization, parameterization, standardization of mold design, as well as specialization and standardization in production.
The development trend of technology software application is also deepening, such as CAD/CAE/CAM integration, software integration, intelligence, networking, further development of computer simulation technology and comprehensive promotion and application of 3D design, high speed With ultra-high speed machining, precision and ultra-fine micro-machining and composite machining and five-axis machining. In short, the development trend of mold technology is dynamic, it must constantly meet the new trend of mold users, and it is also closely related to the development of the world's science and technology. They can promote each other and complement each other.
Affected by the international financial crisis, in 2009, the development of molds was blocked, and the total sales of molds for the whole year was close to 100 billion yuan, a slight increase from 2008. After more than a year of financial crisis, the mold industry has shown new development characteristics and trends, and has made many achievements in structural adjustment. In the process of information society and economic globalization, the development trend of the mold industry is mainly Mold products are moving toward larger, more sophisticated, more complex and more economical and fast. With the continuous improvement of product technology content, mold production is developing towards informationization, digitization, non-image, refinement and automation; mold enterprises are facing technology integration, equipment precision, product branding, management informationization, and operation internationalization. Direction development.