Affected by the international financial crisis, in 2009, the development of molds was blocked, and the total sales of molds for the year was close to 100 billion yuan, a slight increase from 2008. After more than a year of financial crisis, the mold industry has presented new development characteristics and trends, and has made many achievements in structural adjustment. The information society has been developing continuously in the process of globalization. The development trend of the mold industry is toward larger and more precise mold products. More complex and more economical and rapid development. With the continuous improvement of product technology content, mold production is developing towards informationization, digitization, non-image, refinement and automation; mold enterprises are facing the direction of technology integration, equipment precision, product branding, management informationization and operation internationalization. development of.
1. The transfer of the world's mold heart to the domestic market As China's mold production cost advantage continues to exist, on the one hand, foreign capital, as well as mold procurement, international molds are further transferred to China. This has accelerated our progress because it is in line with international standards. The shift of overseas molds to the Mainland has steadily developed, driving the continuous improvement of the industry level and the rapid growth of exports. Luo Baihui said that in order to close the gap, mold companies must increase research and development, base on innovation, and improve the quality of the industry's economic operations. At present, China's mold industry is entering an important period of development. The development of special automobile manufacturing industry has promoted the continuous expansion of the domestic mold market. The number of foreign users purchasing molds in China has been increasing, and the trend of international mold manufacturing gradually shifting to China is very obvious.
2. Mould City Thermal Construction Accelerates Industrial Upgrade After more than 30 years of reform and opening up, the mold industry is undergoing “historic changes”, and its international status has been significantly improved. The mold industry has shown rapid development and entered industrial upgrading. “Key stage”, the ownership of mold enterprises began to change to private-owned enterprises, and the enterprises began to gather in the early development areas of market economy such as Guangdong, Zhejiang, Jiangsu, Shanghai, Shandong, etc. The governments of these regions began to realize that the development of characteristic industries is beneficial to The government's increase in fiscal revenue is conducive to the optimization of industrial structure, is conducive to the employment of local residents and increase income, and is conducive to the sound development of the regional economy. Therefore, it has made great efforts to build a characteristic industrial base. The mold industry is currently facing unprecedented opportunities for development and has entered a shift from quantitative change. In the critical period of qualitative change and industrial acceleration and upgrading, the mold industry has achieved rapid development and it is impossible to fight alone. Many enterprises in the country like to fight alone, but in the current competitive environment, the ability of a person or a company has certain limitations. To expand production, to scale, it is necessary to build a global network, foster strengths and avoid weaknesses, and alliance with suppliers, channels, and peers. This trend of future development has been confirmed by the rapid development process of the current industrial cluster (mould industrial park). The mold can drive the proportion of its related industries to about 1:100, that is, the development of molds is 100 million yuan, which can drive 10 billion yuan of related industries. In recent years, the demand for precision, large-scale, complex and long-life molds in the national mold market has increased. It is expected that the domestic mold market demand will be around 120 billion yuan in 2010.
3. All-round improvement of production capacity In terms of quantity, we have already become a major mold producing country in the world. From the product level, it is equipped with a full set of automotive molds for grade B and below passenger cars and other passenger vehicle commercial vehicles. It is equipped with an accuracy of 2μm for the electronics industry and a precision high-speed multi-station progressive die with a life of more than 200 million times. With a mold weight of more than 100 tons of giant molds, up to 6 meters large multi-station progressive mold, light guide plate mold, CD mold, biochip mold and many other high-level molds can be produced.
Precision plastic molds have been able to produce camera mobile phone plastic parts molds, multi-cavity small modulus gear molds and precision 5 micron 7800 cavity plastic molds. Large precision and complex die-casting molds have been able to produce escalator integral pedal die-casting molds, automotive rear axle gearbox die-casting molds, and automobile engine casing casting molds.
The automobile cover mould has been able to produce a complete set of outer cover moulds for the new car. The radial tire active mold, aluminum alloy plastic door and window profile extrusion molding die, precision casting or resin rapid prototyping die have reached a very high level.
However, the country is vast, and the level of many mold enterprises varies from place to place. The gap between them is very large. From a comprehensive level, compared with the international advanced level, there are still many gaps. The gap has prompted us to make further efforts. The gap has prompted us to forge ahead. To continue to advance to the world's mold powers, we will continue to struggle for a long time.
4. The labor shortage of mold enterprises, talents are tight. The use of information technology to promote the level of mold manufacturing technology and promote the key aspects of mold industry technology advancement. CAD/CAE/CAM technology mold industry application, rapid prototyping technology application, has made a major change in mold design and manufacturing technology. Many mold enterprise personnel managers have shown great enthusiasm for mold design talents CNC machining talents. "Dongguan City Wanming Mould Design Talents Training Project" has trained 19,563 skilled personnel for Dongguan. Dongguan Zhitong Talents has held a special recruitment meeting for mold talents. Jinsheng, Yilian, Mucun Plastic, Jiajun Rubber, Xiangxin Mould and other companies have provided nearly 100 mold-related positions, and the general salary has reached more than 3,500 yuan. The skill is better at five or six thousand yuan, and the mold technicians with an annual salary of more than 100,000 are not uncommon. According to the statistics of Zhitong talent market, in recent years, mold companies have purchased a large number of CNC equipment at the same time, and more urgently need a large number of mold design, CNC programming, CNC machine tool operation and maintenance technicians. Many corporate personnel managers have shown great enthusiasm for mold design talents CNC CNC machining talents. However, such talent pools in the talent market are not large, and it is more difficult for companies to find suitable talents in the talent market. Statistics show that Dongguan mold talent needs a gap of more than 50,000.
5, focus on the development of high-tech mold With the rapid development of automotive, IT electronics, aviation and other related industries, China's mold industry is changing with each passing day, high-tech molds have become the focus of the "Eleventh Five-Year Plan". Manufacturing integrated circuit lead frame precision progressive die precision integrated circuit plastic mold; computer casing, connectors, many components manufacturing precision plastic molds and precision stamping molds, etc., are not available for the production of electronic products. Precision molds have made the mold industry a industry that relies on high-tech products. The national economy total industrial product technology continues to develop, the demand for molds in all walks of life is growing, and the technical requirements are getting higher and higher. Luo Baihui believes that although there are many kinds of molds, the development focus during the “Eleventh Five-Year Plan” period can meet a large number of needs and have high technical content. In particular, at present, domestically, it is not self-sufficient, and a large number of imported molds can represent large and precise development. Complex, long-life molds. Moreover, due to the type, quantity, level and production concentration of the standard parts of the mold, it has a significant impact on the development of the entire mold industry. Therefore, some important mold standard parts must also be developed, and its development speed should be faster than the mold development speed, so as to continuously improve the standardization of molds in China, thereby improving mold quality, shortening mold production cycle and reducing costs. As China's mold products occupy a large price advantage in the international market, it is focused on the development of mold products with good export prospects. Moreover, the choice of these needs to focus on the development of products, must have a certain foundation, conditions, and the possibility of developing products.
6. Mold products are developed in a light, exquisite, fast and efficient production, low cost and high quality direction.
To be lightweight, it will increase the use of plastics and develop new materials, including various new plastics, modified plastics, metal plastics, magnesium alloys, composite materials, etc., which requires new forming processes, which in turn requires adaptation. New molds. For example, more and more high-strength boards are used in automobiles, and in order to reduce the weight, thermoforming and adapting to some ultra-high-strength boards naturally become a development trend and the like.
To be exquisite, it requires a beautiful appearance and no defects inside, which requires fine, precise and high-quality molds to adapt to it. At present, there is a big gap in our refinement, and refinement is often overlooked.
Fast and efficient production, this aspect requires mold companies to minimize the mold production cycle, as soon as possible to mold mold users, on the other hand, it is more important to enable users to use your mold to produce products quickly and efficiently. For example, multi-cavity multi-piece production, laminating molds, using hot runner technology to shorten forming time and using multi-layer composite technology, in-mold decoration technology, high-gloss non-marking injection molding technology, line inspection technology, multi-process composite technology, and more Multi-station technology and so on. At the same time, the intelligent shaping of the parts also requires intelligent molds to adapt.
Low cost, which requires low-cost manufacturing of low-cost molds through mold design, processing, and assembly. It is also important to enable mold users to use molds to achieve low-cost production. This puts higher demands on the mold. Mold manufacturing companies must first make the mold users make money before they can make money. Low-cost processes are required, no matter whether the mold manufacturing enterprises use mold enterprises, continuously improve management, and gradually realize the common requirements and progress of information management.
High quality, to achieve high quality products, first of all must be high quality molds, mold stability must be good, to ensure product consistency, but also to ensure longevity. High quality molds are related to technology.
In addition to the above points, many new areas, emerging industries, and new parts will also require new requirements for molds, so the development trend itself is constantly evolving.
From the perspective of technological development trends, the development trend of molds can be analyzed from the following six basic aspects:
New materials - new mold materials and new molds for forming new materials for forming products;
New process - new forming process and new process of mold processing;
New technology - technological progress has led to the gradual development of mold production towards ultra-high speed, super-precision and high automation;
Informatization - digital production, information management, and full use of IT technology;
Networking - dissolve into the use of the world's global network, set off the e-commerce boom of mold companies;
Green manufacturing low-carbon economy – use as little resources as possible to create as much value as possible, including recycling and environmental protection, not only for molds, but also for mold users. In order to cope with the general direction of environmental protection development, the mold industry will increase investment in different aspects from the "post-crisis" period to make the industry sustainable. Luo Baihui said that the mold industry will actively optimize product design and save materials, such as empty rubber and plastic products, through optimization of design wall thickness control, and encourage domestic machinery-related enterprises to increase energy-saving and consumption-reducing product development, so that the rubber and plastics industry can be sustainable. In addition, the industry will also strengthen the recycling of plastic waste, take the road of sustainable development of circular economy; at the same time, we must increase the research and development of degradable plastics and industrialize it as soon as possible.
From the relationship with mold users, mold mold manufacturers have always relied on more passive, which requires our mold industry to be self-reliant, to gradually become passive by actively demonstrating their own strength and innovation. The transformation of Haier Mould Co., Ltd. proposes to transform from enterprise informatization to informatization enterprise, from manufacturing to manufacturing (providing complete solutions for users) manufacturing. These ideas reflect the development trend of mold enterprises to a certain extent. Haier Mould Co., Ltd. has also achieved modularization, parameterization, standardization, and specialization in production.
The development trend of technology software application is also deepening, such as CAD/CAE/CAM integration, software integration, intelligence, network, computer simulation technology to further develop three-dimensional design and comprehensive application, high-speed and ultra-high-speed processing, precision and super Fine micromachining and five-axis machining. In short, the development trend of mold technology is dynamic, it must constantly meet the new trend of mold users, and it is also closely related to the development of science and technology in the world. They can help each other to complement each other.
 

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