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The food industry plays a crucial role in shaping the future of the packaging machinery sector, making it one of the key drivers for growth in this field. As more companies focus on efficiency and sustainability, the demand for advanced packaging solutions is on the rise.
According to a survey conducted among over 800 U.S. food manufacturers, continuous packaging machines are the most commonly used equipment, followed by mechanical conveyors, packaging cameras, and stacking machines. However, newer technologies such as grinding machines have yet to gain widespread adoption. When it comes to future purchases, tensile grinding machines rank highest in demand, followed by continuous packaging machines, palletizers, box machines, and conveyor systems.
Many manufacturers are looking to increase automation levels but face challenges due to limited availability of suitable equipment—only about 20% of the market meets their needs. Some are even considering buying second-hand machines, despite not fully meeting performance expectations, as they offer significant cost savings. The survey also revealed that 63% of manufacturers do not plan to purchase new machinery in the next year, especially small and medium-sized enterprises (SMEs), which often rely on manual labor combined with semi-automatic equipment, resulting in a mechanical rate below 50%.
When evaluating the reasons for purchasing packaging equipment, 42.3% of respondents cited increased automation, 30.8% mentioned reduced production costs, 23.1% pointed to better production alignment, and 19.2% highlighted improved product quality. Only 3.8% considered upgrading existing equipment. In terms of performance requirements, speed was rated at 18%, while flexibility in handling different products was at 14%. Notably, very few companies mentioned integrating computer technology into their systems.
Quality, cost, and service were the top priorities when selecting new equipment, while factors like product characteristics, past success stories, and manufacturer reputation were less important. Today, the primary concerns for developing new packaging solutions are cost (92.8%) and product appeal (85.6%), with little emphasis on mechanical performance.
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